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Universal Surface Treater

The Universal Surface Treater is the ideal solution to integrate into converting lines for the treating of film extrusion, adhesive coatings, and laminating and printing needs. With Pillar’s Universal Surface Treater, converters can now have the best of all available surface treatment equipment configurations to allow for maximum power and flexibility in all surface treatment applications. The Universal Surface Treater features a patented design of easily interchangeable magazines and ground rolls to allow operation as a bare roll (conductive substrates), covered roll (non-conductive substrates), or dual-dielectric (delicate substrates) system.

Why Use the Universal Surface Treater?

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Patented Modular Interchangeable Magazine Approach

With this approach, users can easily change out electrode assemblies and ground rolls in a matter of seconds to allow for easy cleaning and effortless changeout with minimal downtime.

Patented Pneumatic Thread-Up Mechanism

With the pneumatic thread-up mechanism, users are able to pivot the electrodes out of the way for easy thread-up; this unique design enables knots and splices to move easily through the gap without breaking the web or damaging the electrode.

Special Electrode Mounting

Special electrode mounting prevents electrical shorts due to carbonizing of build up - ultimately reducing excessive spare parts inventories, clean-up time, and maintenance; the Universal’s magazine design enables each material to thermally expand at it own rate without causing electrode warping or changes in gap to ensure even treatment across the web.

Roll Coverings

Dynamically balanced treater rolls are equipped with externally mounted ground brushes; the Universal Surface Treater is compatible with all commercially available treater roll coverings.

Aluminum End Plates

The 1 inch (25mm) thick aluminum end plates provide increased equipment rigidity to eliminate issues associated with web wrinkles and alignment.

Easy Roll Removal

Incorporates slotted end plates with access covers to make roll changeovers quick and simple.

External Gap Adjustment with Micrometer

Using a micrometer, gap adjustments can become as elementary as turning a dial - reducing overall set-up time.

  • Pillar Technologies’ Universal Surface Treaters deliver reliable, powerful, and adaptable surface treating for a wide variety of applications. With the help of our team and facilities, we can guarantee your Universal Surface Treater will be optimized to meet your exact application needs. It starts by determining your line speed, treat width, and what film type you will be using. Next, we will determine the watt density, and from there, your power level. Once we have this information, we can help you understand the right types of ground rolls and coverings to use, as well as what type and how many electrodes are needed. From here, our engineers will work with you to determine any other options or customizations needed to get your system exactly where it needs to be for your facility and production line.

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  • Pillar Technologies offers three different types of electrode assemblies: stainless steel segmented electrodes, stainless steel finned electrodes, and ceramic round or square electrodes. Stainless steel segmented electrodes (available in 3mm, 6mm, and 12.5mm sizes) now allow operators using dielectric covered rolls the flexibility to treat various web widths and “lane” treat while achieving higher treat levels. Stainless steel finned electrodes are used in conjunction with with dielectric covered ground rolls for efficiently treating difficult-to-treat, non-conductive materials with a fixed width or lane treatment requirement. Ceramic round or square electrodes are designed for converters looking to treat metallized, thin, or sensitive substrates utilizing either bare roll or dual-dielectric surface treatment technology.

    Stainless Steel Finned Electrodes

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    Stainless Steel Segmented Electrodes

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    Round Ceramic Electrodes

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  • Universal Specifications
    Universal Conductive
    Universal Non-Conductive
    Easy Roll Removal
    Standard
    Standard
    Electrode Type
    Ceramic Tube
    Stainless Steel Tube, Stainless Steel Segmented, Finned Electrode
    Electrode Assemblies Available
    Up to 4 per side
    Up to 4 per side
    External Gap Adjustment
    Standard
    Standard
    Microprocessor Controlled Diagnostics
    Standard
    Standard
    Zero Speed Detection
    Standard
    Standard
    Patented Pneumatic Retract Assembly
    Standard
    Standard
    Roll Type*
    Steel, Aluminum, Water-Cooled
    Steel, Aluminum, Water-Cooled
    Roll Diameters*
    6'' , 8'' , 10'' , 12'' , 14'' , 16'' , or larger
    6'' , 8'' , 10'' , 12'' , 14'' , 16'' , or larger
    Roll Coverings Available
    Bare, Conductive Ceramic, Hard Coat
    Ceramic, Expoxy, Glass, Hypalon, Silicone, Silicone Sleeve (4'' , 6'' , 8'' rolls only)
    Sides Treated
    1 or 2 (3 and 4 available for Blown Film)
    1 or 2 (3 and 4 available for Blown Film)
    Treat Widths Accommodated
    12'' - 120''
    12'' - 120''
    Modular Magazine
    Standard
    Standard
    Spare Magazine
    Optional
    Optional
    Idler Rolls
    Optional
    Optional
    Micrometer Controlled Gap Read-out
    Optional
    Optional
    Nip Roll Assembly
    Optional
    Optional
    Pressurization Package
    Optional
    Optional
    Tamper Proof Gap Adjust
    Optional
    Optional
    Tendency Drive Package*
    Optional
    Optional
    Direct Drive*
    Optional
    Optional

    * Contact your Pillar Surface Treaters representative for customized information

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Get Started Today!

Corona treatment is an invaluable tool for the coating industry. If you're interested in more information about corona treatment stations from Pillar Surface Treaters, don't hesitate to contact us today. Our team will work with you to determine the best corona treatment configuration for your specific needs. 

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